Aluminum Conductor Steel Reinforced (ACSR) Cable

Application

ACSR conductors are widely used for electrical power transmission over long distances, since they are ideal for long overhead lines spans. They are also used as a messenger for supporting overhead electrical cables.

Standard

Basic design to BS 215-2 / BS EN 50182 / IEC 61089 / ASTM B 232/B 232M / DIN 48204 / JIS C 3110 standards

Construction

Aluminum Conductor Steel reinforced (ACSR) Cables

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ACSR conductors are formed by several wires of aluminium and galvanized steel, stranded in concentric layers. The wire or wires which form the core, are made of galvanized steel and the external layer or layers, are of aluminium. Galvanized steel core consist normally of 1, 7 or 19 wires. The diameters of steel and aluminium wires can be the same, or different.

By varying the relative proportions of aluminium and steel, the required characteristics for any particular application can be reached. A higher U. T. S. Can be obtained, by increasing steel content, and a higher current carrying capacity by increasing aluminium content.

Electrical Properties

Density@20oC	Aluminium: 2.703 kg/dm
	Galvanised Steel: 7.80 kg/dm
Temperature Coefficient@20°C	Aluminium: 0.00403 (°C)
Resistivity@20°C	Aluminium: Should not exceed 0.028264
Linear Expansivity	Aluminium: 23 x10 (°C)
	Galvanised Steel: 11.5 x10 (1/°C)

Service Conditions

Ambient Temperature	-5°C – 50°C
Wind Pressure	80 – 130kg/m^2
Seismic Acceleration	0.12 – 0.05g
Isokeraunic Level	10 – 18
Relative Humidity	5 – 100%

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Construction Parameters

ACSR conductor-ASTM B 232B 232M Parameter

ACSR conductor-ASTM B 232/B 232M
Code	Stranding		Stranding			Overall Diameter	Weight	Breakign Load	Electrical Resistance @20o	Current Rating*
	AL	Steel	AL	Steel	Total	Overall Diameter	Weight	Breakign Load	Electrical Resistance @20o	Current Rating*
	No.xmm	No.xmm	mm^2	mm^2	mm^2	mm	Kg/Km	KN	Ω/Km	A
Turkey	13.3	2.22	6/1.68	1/1.68	5.04	15.52	53.6	4.98	2.1499	76
Swan	21.18	3.53	6/2.12	1/2.12	6.36	24.71	85.3	7.83	1.3501	101
Swanate	21.12	5.35	7/1.96	1/2.61	6.53	26.47	99.6	9.79	1.3539	102
Sparrow	33.59	5.6	6/2.67	1/2.67	8.01	39.19	135.7	11.92	0.8512	135
Sparate	33.54	8.55	7/2.47	1/3.30	8.24	42.09	158.7	15.08	0.8525	135
Robin	42.41	7.07	6/3.00	1/3.00	9	49.48	171.1	14.86	0.6742	156
Raven	53.52	8.92	6/3.37	1/3.37	10.11	62.44	216.1	18.33	0.5343	180
Quail	67.33	11.22	6/3.78	1/3.78	11.34	78.55	272	22.46	0.4247	207
Pigeon	85.12	14.19	6/4.25	1/4.25	12.75	99.31	343	28.02	0.3359	239
Penguin	107.22	17.87	6/4.77	1/4.77	14.31	125.09	432.7	35.36	0.2667	275
Waxwing	134.98	7.5	18/3.09	1/3.09	15.45	142.48	430.2	29.8	0.2129	313
Partridge	134.87	21.99	26/2.57	7/2.00	16.28	156.86	545.9	47.15	0.2141	316
Ostrich	152.19	24.71	26/2.73	7/2.12	17.28	176.9	613.4	53.38	0.1897	341
Merlin	170.22	9.46	18/3.47	1/3.47	17.35	179.68	542.8	37.36	0.1688	361
Linnet	170.55	27.83	26/2.89	7/2.25	18.31	198.38	687.5	59.16	0.1693	365
Oriole	170.5	39.78	30/2.69	7/2.69	18.83	210.28	783.3	72.06	0.1698	367
Chickadee	200.93	11.16	18/3.77	1/3.77	18.85	212.09	641.3	43.15	0.143	400
Brant	201.56	26.13	24/3.27	7/2.18	19.62	227.69	761	61.83	0.1433	403
Ibis	201.34	32.73	26/3.14	7/2.44	19.88	234.07	812.4	68.05	0.1434	404
Lark	200.9	46.88	30/2.92	7/2.92	20.44	247.78	925.2	84.07	0.1441	406
Pelican	242.31	13.46	18/4.14	1/4.14	20.7	255.77	769.7	51.15	0.1186	448
Flicker	241.58	31.4	24/3.58	7/2.39	21.49	272.98	913.5	72.06	0.1195	450
Hawk	241.65	39.19	26/3.44	7/2.67	21.77	280.84	975.1	81.84	0.1195	451
Hen	241.27	56.3	30/3.20	7/3.20	22.4	297.57	1110.6	98.3	0.12	453
Osprey	282.47	15.69	18/4.47	1/4.47	22.35	298.16	897.7	59.6	0.1017	492
Parakeet	282.31	36.6	24/3.87	7/2.58	23.22	318.91	1065.6	83.18	0.1023	495
Dove	282.59	45.92	26/3.72	7/2.89	23.55	328.51	1138.6	94.3	0.1022	497
Eagle	282.07	65.82	30/3.46	7/3.46	24.22	347.89	1295.6	114.76	0.1026	499
Peacock	306.13	39.78	24/4.03	7/2.69	24.19	345.91	1158.9	90.74	0.0943	520
Squab	305.83	49.81	26/3.87	7/3.01	24.51	355.64	1237	101.41	0.0944	521
Wood Duck	307.06	71.65	30/3.61	7/3.61	25.27	378.71	1408.4	121.43	0.0943	525
Teal*	307.06	69.62	30/3.61	19/2.16	25.24	376.68	1396.6	124.54	0.0943	525
Kingbird	323.01	17.95	18/4.78	1/4.78	23.9	340.96	1026.6	68.05	0.089	533
Swift	323.02	8.97	36/3.38	1 /3.38	23.66	331.99	956.5	60.05	0.089	532
Rook	323.07	41.88	24/4.14	7/2.76	24.84	364.95	1217.5	95.19	0.0894	537
Grosbeak	321.84	52.49	26/3.97	7/3.09	25.15	374.33	1300.8	104.97	0.0897	537
Scoter	322.56	75.26	30/3.70	7/3.70	25.9	397.82	1480.7	127.66	0.0897	541
Egret*	322.56	73.54	30/3.70	19/2.22	25.9	396.1	1469	130.77	0.0897	541
Flamingo	337.27	43.72	24/4.23	7/2.82	25.38	380.99	1276.6	99.64	0.0856	551
Gannet	338.26	54.9	26/4.07	7/3.16	25.76	393.16	1363.3	110.31	0.0854	553
Stilt	363.27	46.88	24/4.39	7/2.92	26.32	410.15	1370.4	107.2	0.0795	576
Starling	361.93	59.15	26/4.21	7/3.28	26.68	421.08	1463.7	118.32	0.0798	577
Redwing*	362.06	82.41	30/3.92	19/2.35	27.43	444.47	1650.6	143.23	0.0799	580
Coot	401.86	11.16	36/3.77	1/3.77	26.39	413.02	1195.8	73.39	0.0715	607
Tern	403.77	27.83	45/3.38	7/2.25	27.03	431.6	1331.8	94.3	0.0715	610
Condor	402.33	52.15	54/3.08	7/3.08	27.72	454.48	1520.7	118.32	0.0718	612
Cuckoo	402.33	52.15	24/4.62	7/3.08	27.72	454.48	1522.2	117.43	0.0718	612
Drake	402.56	65.44	26/4.44	7/3.45	28.11	468	1626.4	131.66	0.0717	615
Mallard*	403.84	91.78	26/4.44	7/3.45	28.96	495.62	1836	159.24	0.0717	619
Ruddy	455.5	31.67	45/3.59	7/2.40	28.74	487.17	1507.3	104.53	0.0634	656
Canary	456.28	59.15	54/3.28	7/3.28	29.52	515.43	1723.1	134.33	0.0633	660
Catbird	484.61	13.46	36/4.14	1/4.14	28.98	498.07	1434.4	86.74	0.0593	679
Rail	483.84	33.54	45/3.70	7/2.47	29.61	517.38	1598.1	110.76	0.0597	680
Cardinal	484.53	62.81	54/3.38	7/3.38	30.42	547.34	1825.9	142.34	0.0596	685
Cardinal	484.53	62.81	54/3.38	7/3.38	30.42	547.34	1825.9	142.34	0.0596	685
Tanager	522.79	14.52	36/4.30	1/4.30	30.1	537.31	1553.5	93.85	0.055	710
Orotlan	523.87	36.31	45/3.85	7/2.57	30.81	560.18	1730.5	118.32	0.0551	713
Curlew	522.51	67.73	54/3.51	7/3.51	31.59	590.24	1977.6	153.9	0.0553	716
Bluejay	565.49	38.9	45/4.00	7/2.66	31.98	604.39	1866	127.66	0.0511	745
Finch*	565.03	71.57	54/3.65	19/2.19	32.85	636.6	2127.8	164.58	0.0514	748
Bunting	605.76	41.88	45/4.14	7/2.76	33.12	647.64	1996.9	136.55	0.0477	776
Grackle*	602.79	76.89	54/3.77	19/2.27	33.97	679.68	2278.1	176.59	0.0481	777
Skylark	646.02	17.95	36/4.78	1/4.78	33.46	663.97	1913.6	115.65	0.0445	804
Bittern	644.4	44.66	45/4.27	7/2.85	34.17	689.06	2130.8	145.89	0.0448	805
Pheasant*	645.08	81.71	54/3.90	19/2.34	35.1	726.79	2431.4	183.26	0.045	808
Dipper	684.24	47.2	45/4.40	7/2.93	35.19	731.44	2263.2	154.79	0.0422	834
Martin*	685.39	86.67	54/4.02	19/2.41	36.17	772.06	2581.7	194.82	0.0423	838
Bobolink	725.27	50.14	45/4.53	7/3.02	36.24	775.41	2397.2	164.13	0.0398	862
Plover*	726.92	91.78	54/4.14	19/2.48	37.24	818.7	2734.9	206.39	0.0399	866
Nuthatch	764.2	52.83	45/4.65	7/3.10	37.2	817.03	2529.6	171.25	0.0378	888
Parrot*	766.06	97.03	54/4.25	19/2.55	38.25	863.09	2883.7	217.51	0.0379	892
Lapwing	807.53	55.6	45/4.78	7/3.18	38.22	863.13	2663.5	180.14	0.0358	916
Falcon*	806.23	102.43	54/4.36	19/2.62	39.26	908.66	3038.5	229.52	0.036	919
Chukar*	903.18	73.54	84/3.70	19/2.22	40.7	976.72	3083.1	217.51	0.0321	976
Bluebird*	1092.84	88.84	84/4.07	19/2.44	44.76	1181.68	3731.9	256.65	0.0266	1083
Kiwi*	1099.76	47.52	72/4.41	7/2.94	44.1	1147.28	3423.9	215.28	0.0264	1083
Thrasher*	1171.42	63.94	76/4.43	19/2.07	45.79	1235.36	3754.2	243.75	0.0248	1122
Grouse**	40.54	14.12	8/2.54	1/4.24	9.32	54.66	221.4	21.75	0.7089	153
Petrel**	51.61	30.1	12/2.34	7/2.34	11.7	81.71	377.7	42.08	0.5595	181
Minorca**	56.11	32.73	12/2.44	7/2.44	12.2	88.84	411.1	45.81	0.5146	191
Leghorn**	68.2	39.78	12/2.69	7/2.69	13.45	107.98	499.2	55.16	0.4234	215
Guinea**	80.36	46.88	12/2.92	7/2.92	14.6	127.24	589.7	64.94	0.3593	238
Dotterel**	89.41	52.15	12/3.08	7/3.08	15.4	141.56	656.1	70.28	0.323	254
Dorking**	96.51	56.3	12/3.20	7/3.20	16	152.81	707.8	75.62	0.2992	267
Cochin**	107.04	62.44	12/3.37	7/3.37	16.85	169.48	783.9	84.07	0.2698	284
Brahma&*	102.79	91.78	12/3.37	7/3.37	18.12	194.57	1003.8	114.76	0.2809	283

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ACSR conductor-BS 215 Paramter

ACSR conductor-BS 215-2
Code	Nominal Area				Stranding		Overall Diameter		Weight(CU)			Rated Strength	Electrical Resistance @20o
	AL		Steel	Total	AL	Steel	Core	Total	AL	Steel	Total
	Nominal	Teorical	Steel	Total	AL	Steel	Core	Total	AL	Steel	Total
	mm^2	mm^2	mm^2	mm^2	No.xmm	No.xmm	mm	mm	Kg/Km	Kg/Km	Kg/Km	KN	Ω/Km
Mole	10	10.62	1.77	12.39	6/1.50	1/1.50	1.5	4.5	29	14	43	4.14	2.706
Squirrel	20	20.94	3.49	24.43	6/2.11	1/2.11	2.11	6.33	57	28	85	7.88	1.368
Gopher	25	26.24	4.38	30.62	6/2.36	1/2.36	2.36	7.08	71	35	106	9.61	1.093
Weasel	30	31.61	5.27	36.88	6/2.59	1/2.59	2.59	7.77	87	41	128	11.45	0.9077
Fox	35	36.66	6.11	42.77	6/2.79	1/2.79	2.79	8.37	101	48	149	13.2	0.7822
Ferret	40	42.41	7.07	49.48	6/3.00	1/3.00	3	9	117	55	172	15.2	0.6766
Rabbit	50	52.88	8.82	61.7	6/3.35	1/3.35	3.35	10.05	145	69	214	18.35	0.5426
Mink	60	63.18	10.53	73.71	6/3.66	1/3.66	3.66	10.98	171	84	255	2.18	0.4545
Shunk	60	63.27	37.03	100.3	12/2.59	7/2.59	7.77	12.95	178	287	465	5.3	0.4567
Beaver	70	74.82	12.47	87.29	6/3.99	1/3.99	3.99	11.97	203	99	302	2.57	0.3825
Horse	70	73.37	42.63	116.2	12/2.79	7/2.79	8.37	13.95	203	335	538	61.2	0.3936
Racoon	75	79.2	13.2	92.4	6/4.1	1/4.1	4.1	12.3	216	104	320	27.2	0.3622
Otter	80	83.88	13.98	97.86	6/4.22	1/4.22	4.22	13.98	226	113	339	28.8	0.3419
Cat	90	95.44	15.86	111.3	6/4.5	1/4.5	4.5	15.9	258	128	386	32.7	0.3007
Hare	100	105	17.5	122.5	6/4.72	1/4.72	4.72	17.5	284	141	425	36	0.2733
Dog	100	105	13.5	118.5	6/4.72	7/1.57	4.71	14.15	288	106	394	32.7	0.2733
Hyena	100	105.8	20.4	126.2	7/4.39	7/1.93	5.79	14.57	250	200	450	40.9	0.2712
Leoperd	125	131.3	16.8	148.1	8/5.28	7/1.75	5.25	15.81	310	182	492	40.7	0.2184
Coyotte	125	132.1	20.1	152.2	26/2.54	7/1.91	5.73	15.89	410	112	522	46.4	0.2187
Congar	125	130.3	7.2	137.5	18/3.05	1/3.05	3.05	15.25	361	58	419	29.8	0.2189
Tiger	125	131.1	30.6	161.7	30/2.36	7/2.36	7.08	16.52	365	237	602	58	0.2202
Wolf	150	158.1	36.8	194.9	30/2.59	7/2.59	7.77	18.13	441	285	726	69.2	0.1828
Dingo	150	158.7	8.8	167.5	18/3.35	1/3.35	3.35	16.75	437	69	506	35.7	0.1815
Lynx	175	183.4	42.8	226.2	30/2.79	7/2.79	8.37	19.53	507	335	842	79.8	0.1576
Caracal	175	184.3	10.2	194.5	18/3.61	1/3.61	3.61	18.05	507	80	587	41.1	0.1563
Panther	200	212.1	49.4	261.5	30/3.00	7/3.00	9	21	586	388	974	92.25	0.1363
Jaguar	200	210.6	11.7	222.3	18/3.86	1/3.86	3.86	19.3	580	91	671	46.55	0.1367
Lion	225	238.5	55.7	294.2	30/3.18	7/3.18	9.54	22.26	657	438	1095	100.6	0.1212
Bear	250	264	61.6	325.6	30/3.35	7/3.35	10.05	23.45	728	485	1213	111.1	0.109
Goat	300	324.3	75.7	400	30/3.71	7/3.71	11.13	25.79	894	595	1489	135.7	0.0891
Sheep	350	374.1	87.3	461.4	30/3.99	7/3.99	11.97	27.93	1031	687	1718	155.9	0.077
Antilope	350	373.1	48.4	421.5	54/2.97	7/2.97	8.91	26.73	1040	371	1411	118.2	0.0772
Bizon	350	381.8	49.5	431.3	54/3.00	7/3.00	9	27	1064	380	1444	120.9	0.7573
Zebra	400	428.9	55.6	484.5	54/3.18	7/3.18	9.54	28.62	1185	436	1621	131.9	0.0674

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ACSR conductor-IEC 61089 Parameter

ACSR conductor-IEC 61089
Code	Nominal Area			Stranding		Overall Diameter	Weight	Breakign Load	Electrical Resistance @20o	Current Rating*
Code	AL	Steel	Total	AL	Steel	Overall Diameter	Weight	Breakign Load	Electrical Resistance @20o	Current Rating*
	mm^2	mm^2	mm^2	No.xmm	No.xmm	mm	Kg/Km	KN	Ω/Km	A
16	16	2.67	18.7	6/1.84	1/1.84	5.52	64.6	6.08	1.7934	85
25	25	4.17	29.2	6/2.30	1/2.30	6.9	100.9	9.13	1.1478	112
40	40	6.67	46.7	6/2.91	1/2.91	8.73	161.5	14.4	0.7174	150
63	63	10.5	73.5	6/3.66	1/3.66	10.98	254.4	21.63	0.4555	198
100	100	16.7	117	6/4.61	1/4.61	13.83	403.8	34.33	0.2869	263
125	125	6.94	132	18/2.97	1/2.97	14.85	397.9	29.17	0.2304	299
125	125	20.4	145	26/2.47	7/1.92	15.64	503.9	45.69	0.231	302
160	160	8.89	169	18/3.36	1/3.36	16.8	509.3	36.18	0.18	347
160	160	26.1	186	26/2.80	7/2.18	17.74	644.9	57.69	0.1805	351
200	200	11.1	211	18/3.76	1/3.76	18.8	636.7	44.22	0.144	398
200	200	32.6	233	26/3.13	7/2.43	19.81	806.2	70.13	0.1444	402
250	250	24.6	275	22/3.80	7/2.11	21.53	880.6	68.72	0.1154	458
250	250	40.7	291	26/3.50	7/2.72	22.16	1007.7	87.67	0.1155	461
315	315	21.8	337	45/2.99	7/1.99	23.91	1039.6	79.03	0.0917	526
315	315	51.3	366	26/3.93	7/3.05	24.87	1269.7	106.83	0.0917	530
400	400	27.7	428	45/3.36	7/2.24	26.88	1320.1	98.36	0.0722	607
400	400	51.9	452	54/3.07	7/3.07	27.63	1510.3	123.04	0.0723	610
450	450	31.1	481	45/3.57	7/2.38	28.56	1485.2	107.47	0.0642	651
450	450	58.3	508	54/3.26	7/3.26	29.34	1699.1	138.42	0.0643	655
500	500	34.6	535	45/3.76	7/2.51	30.09	1650.2	119.41	0.0578	693
500	500	64.8	565	54/3.43	7/3.43	30.87	1887.9	153.8	0.0578	697
560	560	38.7	599	45/3.98	7/2.65	31.83	1848.2	133.74	0.0516	741
560*	560	70.9	631	54/3.63	19/2.18	32.68	2103.4	172.59	0.0516	745
630	630	43.6	674	45/4.22	7/2.81	33.75	2079.2	150.45	0.0459	794
630*	630	79.8	710	54/3.85	19/2.31	34.65	2366.3	191.77	0.0459	798
710	710	49.1	759	45/4.48	7/2.99	35.85	2343.2	169.56	0.0407	851
710*	710	89.9	800	54/4.09	19/2.45	36.79	2666.8	216.12	0.0407	856
800*	800	34.6	835	72/3.76	7/2.51	37.61	2480.2	167.41	0.0361	910
800*	800	66.7	867	84/3.48	7/3.48	38.28	2732.7	205.33	0.0362	912
800*	800	101	901	54/4.34	19/2.61	39.09	3004.9	243.52	0.0362	916
900*	900	38.9	939	72/3.99	7/2.66	39.9	2790.2	188.33	0.0321	972
900*	900	75	975	84/3.69	7/3.69	40.59	3074.2	226.5	0.0322	974
1000*	1000	43.2	1043	72/4.21	7/2.80	42.08	3100.3	209.26	0.0289	1031
1120*	1120	47.3	1167	72/4.45	19/1.78	44.5	3464.9	234.53	0.0258	1096
1120*	1120	91.2	1211	84/4.12	19/2.47	45.31	3811.5	283.17	0.0258	1100
1250*	1250	102	1352	84/4.35	19/2.61	47.85	4253.9	316.04	0.0232	1165
1250*	1250	52.8	1303	72/4.70	19/1.88	47	3867.1	261.75	0.0231	1163

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HUADONG CABLE GROUP SINCE 1999

Professional Cables and Wires Manufacturer in China

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